PREMIUM PATCHES
Santa Barbara Patch ServiceS
At Foundation Press, patch production isn’t treated as an add-on, it’s a specialty.
We focus on producing retail-grade patches that meet the quality standards of established apparel brands, not just promotional merch. From stitch density to edge finishing, every detail is dialed to ensure your patches look elevated, durable, and built for long-term wear.
Custom patches add dimension, texture, and long-term value to your merchandise. Whether applied to hats, jackets, bags, or uniforms, patches elevate your brand presentation in a way traditional decoration methods sometimes can’t.
Our minimum for custom patch production starts at 100 pieces per design, allowing us to maintain consistent material quality, precise construction, and competitive unit pricing.
If you’re looking for patches that stand apart from standard promotional goods, you’re in the right place. Lead times for patch production typically range between 4–5 weeks, depending on style and complexity.
PATCH STYLE OPTIONS
We offer a wide range of custom patch constructions depending on your artwork, garment type, and overall aesthetic goals.
Embroidered Patches
A timeless patch style featuring raised stitching and textured threadwork.
Woven Patches
Ideal for high-detail artwork. Threads are woven tightly for a smooth, refined surface.
Faux Leather Patches
Achieve the leather look using durable synthetic materials.
Genuine Leather Patches
Premium real leather patches with a rugged, high-end finish.
Chenille Patches
Classic varsity-style patches with soft, dimensional lettering and mascots.
Tackle Twill
Layered fabric appliqué commonly used for athletic lettering and numbering.
Sublimated Patches
Full-color printed patches designed for complex or gradient artwork.
Print & Stitch
Combines sublimation printing with embroidered stitching overlays.
3D Puff Patches
Foam-filled embroidery creates bold, raised dimensional designs.
Soft Rubber / PVC Patches
Flexible molded patches available in 2D or 3D finishes.
Flexstyle Patches
Molded PVC emblems featuring textured or chrome finishes.
Flexstyle Signatures
Sleek standalone text or logo emblems with embossed metallic effects.
Custom Shapes & I-Stitch Technology
We offer advanced I-Stitch technology, giving us the ability to create fully custom die-cut patches in unique shapes and silhouettes.
This allows your patch to contour precisely to your artwork — rather than being confined to standard circles, squares, or rectangles.
Benefits include:
Precision die-cut edges
Complex custom shapes
Elevated retail presentation
Greater brand differentiation
Custom shape patches are especially popular for headwear, streetwear, and brand-forward merchandise programs looking to stand out.
F O U N D A T I O N P R E S S L O V E S Y O U
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Patch Application
We professionally apply patches using commercial heat-press equipment with industrial heat-seal backings.
Common applications include:
Headwear
Jackets
Hoodies
Tote bags
Workwear
Uniforms
For specialty items or irregular placements, stitched applications may also be available depending on the project.
Patch FAQs
What is your patch minimum?
Our standard minimum is 100 pieces per design. This ensures consistent production quality and cost efficiency.
What is the lead time?
Typical patch production runs 4–5 weeks. Additional time may be required if patches are being applied to garments after manufacturing.
Do you offer rush patch orders?
In some cases, expedited production may be possible depending on patch style and artwork complexity. Reach out with your deadline and we’ll review feasibility.
How are patches priced?
Pricing is primarily based on:
Patch size (square inches)
Quantity ordered
Patch construction style
Stitch count or material complexity
Higher quantities significantly reduce per-unit cost.
How are patches applied?
We use industrial heat-press equipment with heat-seal backings for most applications. Select projects may require stitched finishing.
I’ve never ordered patches — can you help?
Absolutely. We’ll guide you toward the best patch style based on your artwork, garment choice, and budget.
Why choose patches over direct embroidery?
Patches offer:
Added dimension
Material contrast
Long-term durability
Retail merchandising appeal
They’re also cost-effective at scale and can be produced in bulk for future use.
What patch styles do you recommend most?
Embroidered and woven patches remain the most popular due to their versatility, durability, and retail finish.
Are there size limitations?
We can produce patches in a wide range of sizes, but headwear applications do have limits:
Low-profile hats: ~2.25” max height
High-crown hats: ~2.5” max height
We’ll size your patch appropriately for clean application.